Projects
Systems running in production.
Client names are withheld where confidentiality applies. The technical detail is real, and every figure quoted was measured rather than modelled.
Automotive · Pune
Adaptive body-in-white assembly cell
A BIW cell that re-plans robot paths directly from an updated CAD model. Changeover engineering for a new variant fell from an estimated three weeks of re-teach and validation to four days.
- 01Six robots, geometry and respot stations
- 02CAD-driven path regeneration
- 03Virtual commissioning against emulated PLC
- 04Cycle time held at 52 s across three variants
Precision castings · Coimbatore
Casting surface inspection island
Twelve-camera inspection cell for aluminium castings replacing a manual visual check with a documented defect escape rate. Deep-learning classification for porosity and cold-shut, classical methods for dimensional checks.
- 0138 ms per part at full inspection
- 02False-reject rate held below 0.4%
- 03Synthetic data used for rare defect classes
- 04Gauge R&R passed on dimensional features
FMCG packaging · Chennai
Virtual commissioning, packaging line
Full line twin with controller emulation built ahead of installation. Interlock and sequence faults were resolved at a desk instead of on site during a production shutdown.
- 01On-site commissioning: 9 days vs 5 weeks planned
- 02Fourteen logic faults found pre-installation
- 03Operators trained on the twin pre-delivery
- 04Twin retained for future changeover trials
3PL logistics · Bengaluru
Mixed-SKU palletising with 3D vision
Palletising cell handling variable carton geometry from an unsorted induction, with pattern generation computed per pallet rather than selected from a fixed library.
- 01Handles 240+ carton SKUs without teach
- 02Structured-light dimensioning at induction
- 03Pattern generated per pallet in-cycle
- 04Throughput 620 cases/hour sustained
Automotive Tier 1 · Hosur
Predictive maintenance on press shop
Vibration and motor-current monitoring across a press line with remaining-useful-life estimates fed into the maintenance planning system rather than a standalone dashboard.
- 01Retrofit sensing on 22 assets
- 02Unplanned press downtime reduced materially
- 03Alerts routed into existing CMMS
- 04Baseline established before model deployment
EV manufacturer · Hyderabad
EV battery module assembly cell
Module stacking, wire-bond preparation and leak test in a single cell, with full unit genealogy captured from cell to pack.
- 01Torque and leak test in-line
- 02Unit genealogy to MES
- 03Collaborative station for manual load
- 04ISO 13849-1 PL d safety architecture
Semiconductor · Bengaluru
Cleanroom substrate handling
Particle-controlled handling and transfer system for substrate carriers with vibration-isolated structure and materials selected for cleanroom compatibility.
- 01Cleanroom class compatible design
- 02Vibration isolation to spec
- 03ESD-controlled tooling
- 04Full material declaration pack
Heavy engineering · Mumbai
Factory copilot for line diagnostics
A language interface over historian, MES and maintenance records that answers downtime questions with traceable tag-level evidence instead of a dashboard the engineer has to interpret.
- 01Grounded on plant historian and CMMS
- 02Every answer cites source records
- 03Deployed inside client cloud tenancy
- 04Median investigation time materially reduced
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